Komatsu FG35Z-4 to FG45S-4, FD33S-4 to FD45S-4 Forklift Shop Manual SM030

Size: 34.9 MB
Format: PDF
Language: English
Brand: Komatsu
Type of Machine: Forklift
Type of Manual: Shop Manual
Model: FG35Z-4 FG40Z-4 FD35Z-4 FD40Z-4 FG35-4 FG40-4 FG45-4 FD35-4 FD40-4 FD45-4 FG33S-4 FG35S-4 FG40S-4 FG45S-4 FD33S-4 FD35S-4 FD40S-4 FD45S-4
Part Number: SM030 FG35/45.4-BE5
Komatsu FG35Z-4 to FG45S-4, FD33S-4 to FD45S-4 Forklift Shop Manual SM030 : 770 Pages

Contents:
FOREWORD
GENERAL DISASSEMBLY AND ASSEMBLY
DESCRIPTION OF THE SYMBOLS
GENERAL AND SPECIFICATIONS
GENERAL VIEW
SPECIFICATIONS
ENGINE PERFORMANCE CURVE
WEIGHT TABLE
INSPECTION AND MAINTENANCE
TURBOCHARGER (S6D95L)
CYLINDER HEAD
VALVE AND VALVE GUIDE
ROCKER ARM SHAFT, PUSH ROD AND TAPPET
CYLINDER BLOCK
PISTON, PISTON RING AND PISTON PIN
CONNECTING ROD
TIMING GEAR
CAMSHAFT
FLYWHEEL AND FLYWHEEL HOUSING
OIL PUMP
REGULATOR VALVE
WATER PUMP AND THERMOSTAT
CYLINDER HEAD SECTION
CYLINDER BLOCK SECTION
INTAKE AND EXHAUST SYSTEM 
LUBRICATION SYSTEM 
FUEL SYSTEM 
COOLING SYSTEM 
ELECTRICAL SYSTEM 
TESTING AND ADJUSTING DATA
FUEL INJECTION PUMP CALIBRATION DATA
STANDARD VOLUME OF FUEL INJECTION
ADJUSTMENT OF GOVERNOR
METHOD OF USING TROUBLESHOOTING CHART
POINTS TO REMEMBER WHEN TROUBLESHOOTING
STARTING PERFORMANCE IS POOR
ENGINE DOES NOT START
ENGINE DOES NOT PICK UP SMOOTHLY (FOLLOW-UP IS POOR)
ENGINE STOPS DURING OPERATIONS
ENGINE DOES NOT ROTATE SMOOTHLY
ENGINE LACKS OUTPUT (NO POWER)
EXHAUST GAS IS BLACK (INCOMPLETE COMBUSTION)
OIL CONSUMPTION IS EXCESSIVE (OR EXHAUST GAS IS BLUE)
OIL BECOMES CONTAMINATED QUICKLY
FUEL CONSUMPTION IS EXCESSIVE
OIL IS IN COOLING WATER, OR WATER SPURTS BACK, OR WATER LEVEL GOES DOWN
OIL PRESSURE LAMP LIGHTS UP (DROP IN OIL PRESSURE)
OIL LEVEL RISES
WATER TEMPERATURE BECOMES TOO HIGHT (OVERHEATING)
ABNORMAL NOISE IS MADE
VIBRATION IS EXCESSIVE
DISASSEMBLY AND ASSEMBLY
GENERAL
GENERAL STRUCTURE
ELECTRICAL SYSTEM
INTAKE AND EXHAUST SYSTEM
ENGINE BODY
FUEL SYSTEM
LUBRICATION SYSTEM
COOLING SYSTEM
PERFORMANCE TEST
CONVERSION TABLE
POWER TRAIN
STEERING SYSTEM
BRAKE SYSTEM
HYDRAULIC SYSTEM
MAST
ELECTRICAL
REMOVAL AND INSTALLATION OF UNITS
SERVICE INFORMATION
TESTING AND ADJUSTING
TROUBLESHOOTING
MAINTENANCE STANDARD
CRANKSHAFT
STRUCTURE AND FUNCTION